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Why your next car might schedule its own repairs

New research outlines a vision for an AI copilot that can predict when a car part will fail and proactively schedule a repair

byKerem Gülen
July 24, 2025
in Research
Home Research

The familiar frustration of a surprise “check engine” light may soon become a thing of the past, as vehicles evolve from simple computers on wheels into intelligent, sensing platforms. According to new research from Amod K. Agrawal of Amazon Lab126, the key to transforming car maintenance from reactive to proactive lies in integrating AI copilots that can understand both the vehicle’s internal data and the driver’s needs. The paper, published in IEEE Computer under the title Our Cars Can Talk: How IoT Brings AI to Vehicles, outlines a technical vision for how this fusion of technologies can create a more personalized and seamless ownership experience.

From reactive warnings to predictive conversations

While modern cars are equipped with a dense network of sensors, the maintenance experience for most consumers remains outdated. Drivers typically only act when a fault has already occurred. The paper argues that this is an untapped potential, as the standardized OBD-II interface in vehicles provides a constant stream of valuable data. This includes real-time readouts of engine RPM, fuel system performance, battery voltage, tire pressure, and dozens of other key metrics. By treating the vehicle as a powerful Internet of Things (IoT) sensor, this data can be used for much more than just flagging existing problems.

The proposed system centers on predictive maintenance, a concept that uses machine learning models to identify early signs of performance degradation before a component fails. By analyzing long-term sensor data, AI algorithms can detect subtle anomalies and deviations from normal vehicle behavior. For example, recurring patterns in diagnostic trouble codes or slight discrepancies in wheel RPM could suggest an aging wheel bearing, while a gradual decline in fuel efficiency might indicate clogged injectors. These predictive models can be trained to recognize these patterns and estimate the remaining life of a part.

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The true power of this approach comes from fusing vehicle data with other contextual signals. An AI assistant integrated into the car can access a user’s ecosystem of apps and devices, providing rich context such as home and work locations, typical driving routes, and even preferred service centers. When this is combined with external data like weather and road conditions, the system can make highly personalized and accurate predictions. A car frequently driven in extreme heat will experience different wear and tear than one in a colder climate, and an AI could adjust its maintenance predictions accordingly.


We use AI billions of times a day but we still don’t trust it


In-cabin interaction and its challenges

By combining sensor data with personal context, AI assistants can evolve from simple voice command systems into true copilots. The paper provides several examples of how these context-aware agents could interact with a driver. An AI might observe, “You’re braking harder than usual this week. That could wear your brake pads faster. Next Saturday seems open on your calendar, should I schedule a check at your preferred service center?” Another example includes proactive alerts based on external factors: “Your tire pressure drops every time the temperature falls below 28°F. Next week, temperatures are expected to go as low as 20°F, should I remind you to make a stop at the nearest gas station?”

Implementing such a system at scale presents significant challenges, primarily related to data variability and privacy. Baseline sensor values and signal characteristics can vary widely across different car manufacturers, models, and even firmware versions. To address this, the paper suggests using federated learning (FL). This privacy-preserving machine learning technique allows AI models to be trained locally on individual vehicles without sending sensitive raw data to the cloud. Only the updated model weights are shared with a central server, enabling the global model to learn from a diverse fleet while protecting user privacy. Techniques like differential privacy can further secure this process.

The fusion of AI and vehicle data also unlocks use cases beyond maintenance. An AI driving coach could provide real-time feedback to new drivers, fleet operators could optimize service schedules for large deployments, and insurance providers could reward drivers for safe habits. Ultimately, the vehicle becomes a critical source of data that enriches a user’s entire ecosystem of smart devices, creating a more connected and intelligent personal environment.


Featured image credit

Tags: AICars

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